ITPEC IP October 2020 Question 72

Product X is manufactured under the conditions described below. When the yield of Component Y and Component Z is as shown in the table below, what is the required raw material input amount A of Component Y in kilograms for manufacturing 300 units of Product X? Here, the yield of Product X is 100%, and all components are newly manufactured.

[Manufacturing conditions of Product X]•One (1) assembled product X consists of three (3) units of Component Y and one (1) unit of Component Z.•Component Y and Component Z are manufactured from respective raw material.•One (1) unit of Component Y or Component Z can be manufactured from one (1) kilogram of the raw material respectively.
ComponenttypeRaw materialinput amountYieldNumber ofcompletedcomponentsYZAkg90%600 kg50%300 unitsNote: The shaded part is not shown.

Explanation

1,000 kg — the good Components Y needed, divided by the 90% yield.

  • •Components Y needed: 300 × 3 = 900 units, all newly made
  • •With a 90% yield: A × 0.9 = 900, so A = 900 ÷ 0.9 = 1,000 kg (1 kg makes 1 unit before losses)
  • •The Z row checks the method: 600 × 0.5 = 300 good units, exactly one per product X

Answer (d)

Why not others:

  • •(a) 225 and (b) 250 — at 90% they make only 202.5 and 225 good units of Y, far short of 900; they would not cover even 300 units of Y, one per product
  • •(c) 900 — the number of good units of Y required, which forgets that 10% of the input is lost to the yield

Key rule: Input needed = good output required ÷ yield; multiplying by the yield instead gives the output of a given input.

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